Steering Battery Drive Railless Transfer Cart
Product Introduction
This is a heavy duty railless electric transfer cart driven by a DC motor.
Its core highlight lies in the absence of fixed rails, providing unparalleled flexibility in site layout. The equipment is powered by high energy density batteries, achieving zero emissions and complying with the environmental requirements of modern industry.
With a compact body size (Length: 3200mm × 1500mm × 1000mm), it can maneuver and operate smoothly in relatively limited spaces. The frame constructed from cast steel serves as a robust foundation, offering ultimate rigidity support and significantly enhancing impact resistance, wear resistance, and load-bearing stability, making it particularly suitable for extreme heavy duty working conditions.
Its high temperature resistance ensures stable operation in high temperature production environments (such as near casting workshops and heat treatment areas).
Structure
Structure:
- Adopts a flat tabletop design for convenient loading and unloading of goods.
- The cast steel spliced frame is sturdy and durable, providing stable support.
- Fourwheels layout combined with DC motor drive ensures smooth operation and strong power.
Accessories Functions:
- Steering wheel (imitation rudder wheel) enables flexible turning, adapting to narrowspace operations.
- Portable charger facilitates timely battery replenishment to ensure continuous operation.
- Wireless remote control allows operators to control the equipment from a distance, enhancing safety.
- Multiple safety protection systems, including warning lights, emergency stop buttons, laser dead man stop, and safety edges, provide timely warnings and stop dangerous situations.
- Battery level display screen real-time monitors the power status, facilitating timely battery replenishment.
Advantages
- Heavy Load and Stable Operation: With a 50tons ultra-large load capacity, combined with a cast steel structure and a stable drive system, it ensures smooth and reliable handling of heavy materials.
- Railless Design: Eliminates the need for raillaying, reducing investment costs (saving rail laying expenses), offering strong site adaptability, and enabling flexible and changeable operation paths for true free movement.
- Flexible Maneuverability: Compact body size and steering wheel design achieve a small turning radius, allowing easy navigation in spaceconstrained workshops and significantly improving material flow efficiency.
- Wear Resistance and Durability: The cast steel frame provides hightemperature resistance, wear resistance, and impact resistance, particularly suitable for harsh working conditions in steel, casting, and heavy industrial manufacturing, ensuring a long equipment service life.
- Intelligent and Convenient Operation: Wireless remote control keeps operators away from hazard sources; multiple active/passive safety protection systems (laser Dead Man Stop, emergency stop buttons, safety edges (optional), warning lights, battery level display) ensure safe and worryfree use.
- Environmental Protection and Economy: Batterydriven operation features low noise and zero exhaust emissions, meeting the requirements of green factories; electricity costs are much lower than those of internal combustion vehicles.
- Easy Maintenance: Standardized accessories make core components easy to maintain; equipped with a portable charger for on-demand energy replenishment, reducing downtime.
Application
The transfer cart is suitable for various industrial sites, including production workshops and production lines.
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Large Machinery Manufacturing: Handling heavy machine tool bases and large structural components.
Example: In an engine manufacturing plant, it is used to transfer a 48tons precision machining center base from the assembly line to the final assembly area. The railless design allows it to bypass obstacles on the production line and deliver the base directly to the designated workstation. -
Iron and Steel Metallurgy/Forging Industry: Transporting steel ingots, large molds, and heated hightemperature castings (requires confirming the upper limit of short-term material contact temperature).
Example: In the continuous casting workshop of a large steel plant, it is used to transport approximately 40 tons rectangular steel billets from the hot cutting platform of the casting machine to the slow-cooling zone. Its high temperature resistant frame and railless flexibility perfectly address the high temperature and complex spatial post-processing environment.
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Heavy Equipment and Boiler Manufacturing: Transporting pressure vessels and large boiler components.
Example: Assisting in a boiler factory workshop to transfer multiple large pressure components weighing over 40 tons between assembly and welding workstations, with highprecision movement ensuring the achievement of assembly accuracy.
It can also be used for transporting materials and components in heavy industrial scenarios such as port equipment for large port equipment components, power generation equipment factories, mold factories, and others.
Customization Services
We understand that the usage environments and handling requirements of different industries and customers vary widely. Therefore, we offer highly flexible customization options, including but not limited to transfer cart dimensions, load capacity, power supply methods, functional modules, body structure, and materials.
- Special Environment Adaptation: Providing corresponding protection solutions for additional requirements such as explosion-proof, extreme temperatures (higher or lower), and specific dust/chemical environments (IP grade improvement).
- Accessory Customization: Offering warning systems with higher protection levels, chargers with different power ratings, or remote control devices with specific communication modes, etc.