Heavy-duty Hydraulic Lifting Mold Trackless Transfer Cart Usage Guide
Product Structure and Core Advantages:
①High-strength Cast Steel Spliced Frame
The transfer cart adopts a high-rigidity cast steel frame with strong load-bearing capacity, providing the possibility for long-term stable operation.②Hydraulic Lifting Platform (Adjustable within ±20mm - Can be customized according to customer needs)
The working height can be precisely adjusted (±20mm) to adapt to the needs of different production lines, enabling self-loading and unloading and reducing manual intervention.③Polyurethane Wheels + Trackless Operation
Polyurethane-coated wheels are wear-resistant, pressure-resistant, leave no marks and do not damage the ground. The service life is increased by more than 3 times.
The trackless design has a small turning radius (≤1.5m), allowing for flexible movement in narrow spaces.④Intelligent Safety Protection
Automatically stops when encountering people with laser (induction distance 0.5 - 3m) to avoid collision risks.
The safety edge provides buffer protection and stops when encountering obstacles. Dual protection ensures the safety of personnel and equipment.⑤Remote Control, Convenient and Efficient
Wireless remote control allows a single person to complete operations such as handling, lifting, and steering, increasing efficiency by 40%.
Actual Application Scenarios:
① Mold Workshop → Stamping Production Line
Problem: The traditional method requires the cooperation of multiple people and is inefficient (single handling ≥ 15 minutes).
Solution: This trackless transfer cart can directly drive into the mold storage area, adjust the height with hydraulic lifting, and accurately dock with the punching press through remote control. The single handling time ≤ 5 minutes, with a 200% increase in efficiency.
② Cross-workshop Transfer of Heavy Workpieces
Problem: Rail-guided transfer carts cannot cover the entire workshop, and manual pushing is fatiguing.
Solution: The trackless design allows for free movement, with a load capacity of 10 tons (optional 1-80 tons) and a long battery life. It can complete more than 20 cross-workshop transfers in a single day.
③ Docking of Automated Production Lines
Problem: The fixed height is required for the loading and unloading of robotic arms, and traditional handling tools are difficult to match.
Solution: The hydraulic lifting platform is precisely adjusted (with an error of ±20 mm), seamlessly connecting with the robotic arm to achieve fully automated handling throughout the process.
In addition, the trackless transfer cart can be widely used in various working scenarios.Casting Industry: Handling large castings (single piece ≥ 5 tons). The polyurethane wheels are heat-resistant (≤ 120℃) and can adapt to the environment of the casting workshop.
Automobile Manufacturing: Transfer of stamping molds. The laser obstacle avoidance function ensures safety in areas with mixed traffic of people and vehicles.
Warehousing and Logistics: Restocking of heavy-duty shelves. Remote control operation reduces the occupation of forklift aisles, increasing the warehouse space utilization rate by 30%.