15 Ton Trackless Battery powered Transfer Cart Solves Heavy duty Mold Handling Problems
A large automotive mold factory has long faced challenges in transporting molds weighing 10 tons across workshops.
Traditional rail mounted transfer carts are restricted by fixed routes and unable to flexibly adapt to production line adjustments.
They also require the assistance of cranes, which results in a less tidy working environment and increases the risk of accidents. Additionally, maneuvering in narrow spaces is difficult, affecting handling efficiency.
Our company's 15 ton trackless battery powered transfer cart specifically addresses the above pain points:
Core Adaptability Design
Trackless Free Movement
The pseudo-steering wheel enables 90-degree in-situ rotation, allowing for flexible turning in narrow passages. The laser dead man stop system continuously monitors obstacles and automatically stops when it detects people.
The battery provides power with zero emissions and long-lasting endurance, making it suitable for high temperature casting workshop environments.
Heavy duty Stable Lifting
The cast steel spliced frame, combined with a hydraulic lifting device (with a lifting height of 1.5 meters), ensures that 15 ton molds can be lifted without shaking. The expandable worktable (optional) is compatible with workpieces of different sizes.
The safety touch edge stops the cart immediately when it encounters an obstacle, and together with the emergency stop button, it provides dual protection, eliminating the risk of tilting during handling.
Efficient Human-Machine Collaboration
Remote control, combined with lifting rings for auxiliary positioning, reduces the single transfer time by 60%. The battery level display provides real-time warnings to prevent work interruptions.
Performance Comparison
| Indicators | Traditional Solution | Our Product Solution |
| Single Transfer Time | 25 minutes (including track adjustment) | 10 minutes (direct delivery) |
| Manpower Requirement | 3-person collaboration (including a guide) | 1-person remote operation |
After the mold factory put our transfer cart into use, the daily mold transportation volume increased from 12 pieces to 35 pieces, and the handling accident rate dropped to zero.
Its modular structure (such as the liftable worktable) reserves compatibility for future production line adjustments.