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Ortogonal Rails Dual Wheel System Scissor Lifting Transfer Trolley
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Ortogonal Rails Dual Wheel System Scissor Lifting Transfer Trolley

BRIEF DESCRIPTION:

In industrial production, the handling of high-temperature work pieces often faces numerous difficulties due to harsh environments and equipment limitations. Traditional handling equipment is prone to malfunctions under high-temperature conditions, and the handling distance is also restricted, which seriously affects production efficiency. However, our battery-powered rail transfer trolley is specifically designed to overcome these challenges. It has unlimited running distance, is resistant to high temperatures, and can move horizontally and vertically. Equipped with a portable charging pile and a hydraulic lifting platform, it is environmentally friendly and explosion-proof. The flat-structured workbench, combined with the hydraulic lifting platform, can be remotely controlled, making the handling of high-temperature work pieces more efficient.

  • Model KPX-5T
  • Load 5 Ton
  • Size 3000*1200*600mm
  • Power Battery Power
  • Running Speed KPX-5T

Product Introduction

The Ortogonal Rails Dual Wheel System Scissor Lifting Transfer Trolley is powered by a battery. This power - supply method is environmentally friendly and ensures the continuous and stable operation of the equipment. In industrial production workshops, when facing high - temperature work pieces that need to be transported, its high - temperature resistance characteristics are fully utilized. The trolley has no limitations on the operating distance and has the ability to move horizontally and vertically. It can shuttle flexibly among various areas and efficiently complete the task of transporting work pieces. The equipped hydraulic lifting platform can be remotely controlled to accurately adjust the height, which is convenient for loading and unloading high - temperature work pieces at different height positions. This greatly improves the efficiency of the transportation in industrial production.

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Product Details

Component Name Working Principle Function
PLC Programming System Receives signals from sensors, processes them according to preset programs and outputs instructions to control the speed, direction and other actions of the transfer cart. For example, it controls parking and loading/unloading based on the signals from position sensors. Precisely controls the transfer trolley's operations, coordinates with other devices, and enables automated task sequences like parking and cargo handling in response to sensor inputs.
Hydraulic Lifting Platform When the system receives an upward instruction, the electric hydraulic pump pumps hydraulic oil into the cylinder to push the piston and make the platform rise. When receiving a downward instruction, the hydraulic oil returns to the tank through the reversing valve, and the platform descends under its own weight. The flow rate and pressure of the pump can be adjusted to control the speed Adjusts the height of the transfer trolley's platform, facilitating the loading and unloading of goods at different levels. The controllable speed allows for smooth and precise vertical movements.
Orthogonal Moving Dual-Wheel System The motor drives the wheels through gear transmission. When moving horizontally, the wheels on both sides rotate in opposite directions to achieve displacement, and when moving longitudinally, they rotate in the same direction. The PLC controls the steering to make the transfer trolley move along the predetermined route Enables the transfer trolley to move flexibly in both horizontal and vertical directions on orthogonal rails. This movement flexibility is crucial for navigating complex industrial layouts and reaching various work areas.
Laser-Activated Automatic Stop Device Emits a laser beam. When encountering people or obstacles, the reflected light changes. The sensor receives the signal and transmits it to the control system. After judgment, the control system sends a stop instruction to the PLC Detects the presence of people or obstacles in the transfer cart's path. Immediately triggers the trolley to stop when an obstruction is detected, ensuring the safety of personnel and preventing damage to equipment and goods.
Safety Contact Edge When the transfer trolley touches external objects, the safety edge is squeezed. The internal conductive rubber contacts the electrode to form a closed circuit, triggering a signal that is transmitted to the control system, which then instructs the PLC to stop the cart Acts as a secondary safety measure. In case the laser-activated device fails or for close-range contacts, the safety edge detects physical contact with objects. It then rapidly stops the cart to avoid collisions and safeguard the working environment.

Advantages

  1. High-efficiency in Operation​
  • PLC programming System: Acting as the cart's "brain", it controls speed, direction, parking, and loading/unloading by sensor inputs. It quickly calculates optimal routes, reducing travel time and increasing transport cycles, thus boosting overall material handling efficiency and production line productivity.​
  • Hydraulic Lifting Platform: It can smoothly and precisely adjust height at a controllable speed. This helps workers load and unload goods at different levels with ease, enhancing material handling efficiency in warehouses or production sites.​
  1. Precise and Reliable Performance​
  • PLC programming System: Its programmed control ensures high-precision operation. Whether parking for loading/unloading or following complex routes, it minimizes errors, crucial for industries where small deviations can cause damage or delays.​

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  • Orthogonal Moving Dual -Wheel System: With motor-gear-driven wheels and PLC-controlled steering, the cart can accurately move along pre-determined orthogonal rails. This precision is vital for navigating narrow or tight spaces in industrial settings.​
  1. Enhanced Safety Features​
  • Laser-Activated Automatic Stop Device: Emitting a laser beam, it constantly monitors. When detecting people or obstacles from reflected light changes, it instantly stops the cart, reducing accident risks and protecting workers and equipment, especially in busy industrial areas.​
  • Safety Contact Edge: As a backup, it detects physical contact with objects in close-range. Once triggered, it rapidly stops the cart to prevent potential damage and ensure personnel safety.​
  1. Exceptional Flexibility​
  • Orthogonal Moving Dual-Wheel System: Allowing horizontal and vertical movement on orthogonal rails, the cart can easily bypass obstacles. It can access areas that traditional equipment can't, enabling better space utilization in factories or warehouses and handling diverse material-handling tasks.

Customized Service

Almost every product of the company is customized. We have a professional integrated team. From business to after-sales service, technicians will participate in the whole process to give opinions, consider the feasibility of the plan and keep following up on the subsequent product debugging tasks. Our technicians can make customized designs according to the specific needs of customers, from power supply mode, table size to load, table height, etc. to meet customer needs as much as possible, and strive for customer satisfaction.

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