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Hydraulic Lifting Automatic Rail Transfer Cart
Rail Transfer Cart
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Hydraulic Lifting Automatic Rail Transfer Cart

BRIEF DESCRIPTION:

    Product Introduction

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    The rail transfer cart features a cast steel frame with dimensions of approximately 4500×2200×3000 mm, suitable for various industrial environments. Equipped with steering wheel-like wheels, it enables 90-degree rotation for smooth navigation on comprehensive rail tracks.

    It also includes a portable charger, wireless remote control, intelligent coding control system, audible and visual alarm lights, emergency stop buttons, a battery level display, and lifting rings on both sides of the body to adapt to multiple handling methods. A pair of hydraulic lifting platforms ensures safe and convenient heavy-duty handling.

    Company Strength

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    Founded in September 2003, located in Xinxiang city, Henan province, BEFANBY has an annual production capacity of more than 1,500 sets handling equipment, which can carry 1-1,500 tons of workpieces.

    The company strictly implements national and industry standards, actively responds to the call of Digital China, develops new quality productivity, and strives to become a world-class handling equipment designer.

    The company's products have passed the ISO9001 quality system, CE certification, SASO certification, and SGS certification, and have obtained more than 70 national product patents and certificates.

    BEFANBY products are sold to all provinces and cities around China and exported to the United States, Canada, Mexico, Germany, Chile, Russia, Saudi Arabia, the United Arab Emirates, Thailand, Singapore, Indonesia, Malaysia, Australia, South Korea and other more than 90 countries and regions.

    Component Functions

    • Half-sunken structure of the flat tabletop: The central area of the hydraulic lifting platform is sunken, and the near-ground brackets are specifically designed for carrying hightemperature furnace doors, ensuring precise fit and stable and safe handling.
    • Box-girder frame: The highstrength box-girder frame design provides solid support for the entire cart, effectively dispersing heavy loads and ensuring operational stability.
    • Four-wheel, dual DC motor drive: Dual DC motors provide strong power, and four-wheel drive ensures the carrier runs smoothly on rails and adapts to various complex road conditions.
    • Under-carriage hydraulic jacking device: Cooperating with steering wheel-like wheels, the hydraulic jacking enables 90-degree flexible rotation of the steering wheels, helping the carrier freely switch between vertical and horizontal rails and easily handle complex rail layouts

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    Advantages

    • Eco-friendly and efficient: Powered by batteries, it achieves zero emissions and pollution; wireless remote control and intelligent coding control reduce manual input and significantly improve handling efficiency.
    • Heavy-duty and stable: With a 10tons ultra-large load capacity, it meets the handling needs of large materials and components; the box-girder frame and dual DC motor drive ensure stable heavy duty operation and prevent cargo shaking or falling.
    • Wear-resistant and durable: The cast steel frame resistant to high temperatures and wear, adapting to harsh working environments, reducing equipment maintenance frequency, and extending service life.
    • Flexible and safe: The 90-degree rotation design of the steering wheels allows the transfer cartto turn flexibly in narrow spaces; safety devices such as audible and visual alarms and emergency stop buttons comprehensively protect the safety of operators and goods.

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    Application

    Scenario: A metallurgical workshop needs to frequently transfer furnace doors of furnaces A and B (each door weighs 8 tons).

    • Task allocation: The transfer cart receives instructions via wireless remote control and moves along vertical and horizontal rails to furnace A.
    • Precise docking: The hydraulic lifting platform descends, and the brackets are embedded into the bottom of the furnace door, which is then lifted and fixed.
    • Rail conversion: The under-transfer cart hydraulic jacking device enables the steering wheels to rotate 90 degrees, switching to the horizontal rail for transportation to furnace B.
    • Safe unloading: Audible and visual alarms prompt surrounding personnel, and the furnace door is smoothly placed before returning to the standby area.
    • Effect: The entire process requires no manual intervention, reducing handling time by 60% and eliminating the risks of manual operation in high-temperature environments.

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    Design Concept

    02、服务流程.jpg

    • User needs-oriented: In-depth research on the pain points of material handling in production workshops, optimizing the frame material and structure design for hightemperature environments, complex rails, and heavy duty requirements to ensure equipment applicability.
    • Integration of intelligence and humanization: Wireless remote control and intelligent coding control simplify operation processes; audible and visual alarms and emergency stop buttons ensure personnel safety; the design of steering wheels and hydraulic lifting improves handling flexibility and convenience, balancing efficiency and safety.
    • Sustainable development concept: Adopting batteries to reduce energy consumption and environmental pollution; durable materials and structural design reduce equipment replacement frequency, practicing the concept of green industrial development.

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