Customized Lifting Rail Electric Transfer Cart 50Ton
Product Introduction
- Drive System: Multi-motor Drive and Cast Steel Wheels
Multi-motor Drive System: The transfer cart is divided into two layers as a whole. The lower layer is equipped with 8 pairs of cast steel wheels, with each pair of wheels driven by an independent motor. This design not only ensures the stable operation of the large platform but also realizes the precise distribution of driving force through the coordinated work of multiple motors. The multi-motor drive not only enhances the traction and stability of the equipment but also can cope with complex ground environments and ensure the smoothness of the handling process.
Cast Steel Wheels: High-strength cast steel materials are selected for the wheels, which are wear-resistant and high-temperature resistant and suitable for long-term use in harsh environments. Its solid structure ensures stability during heavy-duty handling and can reduce mechanical damage caused by complex terrains.
- Energy Supply System: Combination of Cable Reel and Drag Chain
Drag Chain Energy Supply: The lower power cart realizes power supply through the drag chain, meeting the use distance requirement of 0 - 200 meters. The drag chain is equipped with a drag chain and a fixed slot to reduce cable wear and ensure stable power supply.
Cable Reel: The upper transfer cart is equipped with a cable reel energy supply system. Through the automatic winding and unwinding function of the reel, flexible power distribution is realized. The cable reel is used in combination with a wire arranging device and a wire guiding post to ensure the free winding and unwinding of the cable, further improving the durability and reliability of the equipment.
- Platform Structure: Large Size and Multi-layer Design
Platform Size: The platform size reaches 6000mm×2000mm×1000mm, providing a super-large bearing area to meet the handling needs of various molds and heavy parts.
Box Girder Frame: A solid box girder frame is adopted, and the overall structure is divided into two layers: the lower layer is the power cart, and the upper layer is the transfer cart. The two-layer structure design not only optimizes the space utilization rate but also realizes the intelligent handling of molds through precise docking, reducing manual intervention.
Hydraulic Lifting Platform: The upper transfer cart is equipped with a hydraulic lifting device, which can realize the intelligent loading and unloading of molds through the space difference. The addition of the hydraulic lifting platform not only improves the versatility of the equipment but also optimizes the loading and unloading process of molds, significantly reducing the manual operation intensity.
- Control and Monitoring System: Intelligent Design
Wireless Handle Control: Wireless handle control is adopted, which is flexible and convenient to operate and can be operated remotely within a certain range, reducing the physical consumption of operators.
PLC Coding System: Combined with the platform display screen, the running status of the transfer cart, including parameters such as speed, load, and power, is monitored in real-time. The PLC coding system can achieve precise automatic control, ensuring the efficiency and safety of operation.
Three-color Acousto-optic Alarm Light: Equipped with a three-color acousto-optic alarm light, which can issue an alarm in case of an emergency, reminding operators and surrounding personnel to pay attention to safety and further reducing the risk of accidents.
Proximity Switch: Precise docking of molds is realized through the proximity switch, ensuring that the docking position between the upper transfer cart and the lower power cart is accurate and avoiding collisions or loading and unloading failures caused by docking deviations.
- Safety and Protection System: Comprehensive Guarantee
Safety Edges and Emergency Stop Buttons: Safety edges are installed on both sides of the transfer cart, which can detect the approach of obstacles or personnel during operation and automatically stop running. In addition, emergency stop buttons are equipped to ensure that the equipment can be stopped immediately in case of an emergency, ensuring the safety of personnel and equipment.
Shock Absorption and Buffer System: Shock absorption and buffer devices are installed at key parts of the transfer cart to effectively absorb and disperse the vibration and impact force generated during operation, reduce the mechanical damage of the equipment, and extend the service life of the equipment.
Explosion-proof and Wear-resistant Design: The frame is basically made of cast steel materials, which has the characteristics of high temperature resistance and explosion-proof, and is suitable for special environments such as inflammable, explosive, high temperature and high pressure. At the same time, the high strength and wear resistance of cast steel materials ensure the stable operation of the equipment under complex working conditions.
Advantages
Efficient Handling: Through the multi-layer structure design and the hydraulic lifting platform, intelligent and precise mold handling is realized, greatly improving the handling efficiency and reducing the manual operation intensity.
Heavy-duty Capacity: The multi-motor drive system and the solid box girder frame design can meet the 50-ton heavy-duty handling demand and are suitable for the transportation of various heavy parts and molds.
Stable Operation: The combination of the drag chain and cable reel energy supply system ensures stable operation under different distances and complex terrains. The multi-motor drive and shock absorption and buffer design further improve the running stability of the equipment.
Wear-resistant and High-temperature Resistant: The cast steel wheels and frame have excellent wear resistance and high-temperature resistance and are suitable for long-term use in harsh environments.
Intelligent and Safe: Intelligent configurations such as wireless handles, PLC coding systems, three-color acousto-optic alarm lights and emergency stop buttons ensure the convenience and safety of operation.
Environmental Protection Design: The electric drive system reduces the maintenance frequency and energy consumption and reduces environmental pollution, reflecting the company's environmental protection concept.
Practical Application Example
On the production line of a mold factory, this 50-ton cable reel powered rail transfer cart realizes the rapid transfer of molds through precise docking with the production line and by taking advantage of the space difference. Through wireless handle and PLC coding control, operators can easily complete the handling tasks of complex routes, and the use of the hydraulic lifting platform further optimizes the loading and unloading process of molds and reduces manual intervention. In a high-temperature and high-load production environment, this transfer cart has demonstrated excellent stability and reliability, significantly improving production efficiency and also reducing the safety risks of manual operation.
Company Strength
As a professional company that has been deeply engaged in the material handling field for more than 20 years, we have always been committed to the research and development and production of efficient and reliable industrial handling equipment. With years of technical accumulation and innovation, we have obtained a number of international certifications and domestic authoritative certificates, ensuring the high quality and safety of our products. Our products are not only popular in the domestic market but also sold to more than 90 countries and regions, highly recognized by domestic and foreign customers.
In the future, we will continue to be customer demand-oriented and take the mission of helping enterprises solve handling problems, promote the intelligent upgrade of industrial handling equipment, provide efficient solutions for more industries, and help enterprises achieve a comprehensive improvement in production efficiency and safety management level.
FAQ
Q: Whether you product can be customized?
A.Sure, All our products are customized as per customers' requirement, because different products are with different requirements specification. The proper solution will be provided according to your true demand.
Q: What is the size and load of this Rail Transfer Car?
A:The size and load of our this rail transfer car is customized design according to your requirement.
Q: How do transfer cart been shipped?
A: We export the transfer cart by sea or train with full container, LCL or in Bulk
Q: What is the leading time,delivery term, and payment term?
A: Usually our leading time is 30 days.About the delivery term, we accept ,F0B, CIF, About the payment, we accept T/T or L/c, etc.
Q: Can we choose the power supply for industry transport cart?
A: Yes, such as the cable drum, battery powered , low voltage powered, busbar powered trailing cable powered, etc.