Customized 20 Tons V-block Electric Rail Transfer Cart
Product Introduction
This 20 tons electric rail transfer cart utilizes advanced low voltage railway power supply technology. Its working principle involves stepping down 380V AC power to a safe 36V through a transformer, then adjusting and boosting the voltage through the rails. The electrical energy is then introduced into the onboard control box via a conductive device, thereby driving the entire cart.
The overall dimensions of the cart are approximately 1600×1500×500 mm, adjustable to meet specific factory needs. The equipment not only has an extremely low operating threshold but also exhibits exceptional stability during startup, travel, and braking. Its low-chassis body design perfectly meets the high frequency, heavy load continuous operation requirements of the workshop.
Structure and Components
Box-beam frame: The entire body adopts a box-beam structure with extremely high impact resistance and deformation resistance. This structure can evenly distribute the 20-ton load and is not prone to structural distortion even under long-term heavy loads.
Customized platform: Addressing the pain point of cylindrical materials such as copper coils being prone to rolling and slipping, the platform is specially equipped with a detachable V-shaped frame. It can securely lock the copper coils to prevent them from tipping over during transportation; when transporting flat materials, the V-shaped frame can be disassembled at any time, making the vehicle versatile.
Power supply system: As the core power supply system of the electric rail transfer cart, the wheels have extremely high insulation performance to prevent current leakage; carbon brushes and conductive posts are tightly fitted to the rails, ensuring stable current transmission even in dusty workshops.
Safety System: During cart operation, high-decibel audible and visual warning lights flash simultaneously to alert personnel along the route. Emergency stop buttons are conveniently located around the cart, allowing for immediate power cut-off in emergencies to ensure personnel and product safety. The system effectively absorbs impacts from track joints or minor unevenness, protecting the transport cart's transmission system and preventing damage to the expensive copper coils from vibration.
Advantages
Unrestricted and High Efficiency Operation: Unlike battery-powered carts, it requires no downtime for charging and is unaffected by cable wear and distance limitations associated with traditional cable carts. As long as the track is powered, continuous, uninterrupted operation is possible around the clock.
Heavy Duty Stable Operation: A robust 20-ton load capacity, combined with a sturdy box-beam body and highly wear resistant insulated wheels, easily handles high-density heavy objects such as copper coils and withstands mechanical wear under harsh working conditions.
Low Carbon and Environmentally Friendly: Purely electric drive produces zero emissions and ultra-low noise during operation, meeting the standards for green factories and modern clean production workshops.
Safety in Use: The operating voltage of the rail is within the safe voltage range for the human body. Combined with comprehensive physical buffering and electrical protection, the safety risks of workshop logistics are minimized.
Applications
Application Scenarios: This electric rail transfer cart is used in copper processing, aluminum processing, and heavy machinery manufacturing plants. It is specifically designed for high frequency transfer of copper coils between different production processes in the production workshop.
Operating Instructions:
Start-up Preparation: Confirm that there are no metal foreign objects on the track surface, turn on the ground power supply cabinet, and the vehicle's power indicator light will illuminate.
Loading Materials: Place the copper coil vertically in the V-shaped frame on the table, ensuring that the center of gravity is centered and the placement is stable.
Operation Control: The operator can control the machine via a wireless remote control or the onboard handle. A light press of the direction key will smoothly start the cart.
Arrival and Unloading: Once the cart reaches the designated process position, release the control key; the electric rail transfer cart will automatically and smoothly brake. Use workshop cranes or hoisting equipment to remove the copper coil.
Routine maintenance: Regularly check the wear of the carbon brushes and clean the oil or dust from the surface of the track and conductive posts to ensure smooth conductivity.
FAQ
Q: Does this cart need to stop for charging like battery-powered ones?
A: No. It draws power directly from the rails. As long as the track is energized, the cart can keep running without any charging downtime. It is ideal for 24/7 continuous workshop operations.
Q: Is the V-shaped frame fixed on the deck? What if I need to transport flat materials?
A: The V-shaped frame is detachable. For copper or steel coils, keep it on to prevent rolling. For flat loads like pallets or boxes, simply remove it and the deck becomes a flat surface. One cart, two uses.
Q: The rail transfer carts low voltage. Is there a shock hazard if people step on it?
A: No. The rail operates at a safe 36V, which is below the human body's safe voltage threshold. In addition, the wheels are insulated to prevent any current leakage to the cart body, ensuring personnel safety in the work area.
Q: What routine maintenance does this cart require? Is it complicated?
A: Mainly three things: check carbon brush wear ; keep the rail surface and conductive posts clean from oil or dust for stable conductivity; and inspect the wheel insulation layer periodically. All are standard checks—nothing complicated.
Q: Is the deck size fixed at 1600×1500mm? Can it be customized to fit my specific coil dimensions?
A: That size is a reference. The deck length, V-frame spacing, and V-angle can all be customized to match your actual coil outer diameter and width. We tailor it to your material sizes.