30 Tons Industrial DC Motor Drive Rail Transfer Cart
Product Introduction
This is a highly efficient handling equipment specifically designed for heavy-duty handling scenarios. The 30-ton maintenance-free battery-powered rail transfer cart, equipped with a battery, does not require traditional fuel power. It operates cleanly and has zero emissions. It breaks through the usage distance limitation of traditional equipment and can continuously and efficiently perform tasks, meeting the modern industry's requirements for environmental protection and high efficiency. The transfer cart uses a box-girder type cast steel frame, which is made of high-strength cast steel. It has excellent load-bearing capacity and stability, as well as outstanding high-temperature resistance. The four-wheel system is balanced and stable, ensuring smooth operation on complex rails (such as S-shaped and curved rails). It adopts a planar structure, with dimensions of approximately 4000*2200*600mm. It can easily carry large building materials and components, meeting diverse handling needs.
Advantages
Environmental Protection: Powered by a battery, it has zero emissions, meeting the requirements of green manufacturing.
Efficient Handling: The dual-motor drive system provides strong power, ensuring high-efficiency operation even under heavy loads. The battery level display screen shows the battery level in real time, making it convenient to monitor the equipment status and avoid interruptions caused by insufficient battery power.
Stable Operation: The design of the box-girder type frame and cast steel wheels ensures stability on complex rails.
Wear and High-temperature Resistance: Both the frame and wheels are made of cast steel materials, having excellent high-temperature resistance and wear resistance, making it suitable for use in harsh environments.
High Safety: The transfer cart is equipped with safety devices such as audible and visual alarm lights and emergency stop buttons. It can immediately cut off the power of the transfer cart in case of an emergency, reducing losses caused by impacts, etc.
Practical Usage Examples
In a building materials production plant, this transfer cart can be used in combination with an electric hoist to easily complete the loading, unloading, and handling of building materials. Its large-sized worktable (4000*2200*600mm) can meet the placement needs of large building materials. The maintenance-free battery power supply design reduces the workload of daily maintenance and lowers operating costs. During the operation process, the audible and visual alarm lights and emergency stop buttons provide dual safety guarantees for operators, ensuring the handling process is efficient and safe.
Application
The 30-ton maintenance-free battery-powered rail transfer cart is not only applicable to the building materials industry but also can be widely used in multiple fields such as machinery manufacturing, logistics and warehousing, and mining. Its large load-bearing capacity, stable performance, and flexible control design make it an indispensable handling equipment in various complex production environments.
In a machinery manufacturing workshop, it can handle large-sized parts and components; on an automobile production line, it is used to transport key components such as cart body frames; in a logistics and warehousing center, it realizes efficient loading, unloading, and storage handling of goods. Its powerful heavy-duty capacity and flexible adaptability can meet the diverse handling needs of different industries.
Product Manufacturing Steps
Reach a Transaction
· The customer signs a purchase agreement with the manufacturer, clarifying product specifications and requirements.
Finalize the Design
· According to the customer's needs, the designer provides a customized solution, optimizing the structure and functions to ensure that the product meets industry standards and customer requirements.
Make a Prototype
· Use CAD software to generate design drawings and conduct structural simulation analysis to confirm the feasibility and rationality of the design.
Cutting
· Adopt a numerical control flame cutting machine or a plasma cutting machine to precisely cut the cast steel material according to the design drawings, ensuring dimensional accuracy.
Welding
· Professional welders carry out the welding work, using MIG or TIG welding technology to ensure that the weld quality meets industry standards and guarantees the strength and stability of the frame.
Debugging
· Conduct functional tests on the assembled transfer cart, including the operation tests of key components such as the motor, wheels, and control system, to ensure that the equipment operates without errors.
Pass Quality Inspection
· Through a strict quality inspection process, including load tests, track adaptability tests, safety performance tests, etc., to ensure that the product meets the design standards and customer requirements.