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120T Hydraulic Lifting Battery Drive Rail Transfer Cart
Rail Transfer Cart
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120T Hydraulic Lifting Battery Drive Rail Transfer Cart

BRIEF DESCRIPTION:

This 120 tons, high precision rail transfer cart is designed specifically for shipbuilding and heavy mold handling. It overcomes the limitations of traditional power supplies and integrates hydraulic steering, intelligent control, and a heavy duty structure to achieve highly accurate, and automated handling in high temperature environments, completely solving the challenge of moving large components.

  • Model KPX-120T
  • Running Speed 0-20m/min
  • Size: 4000*4000*1700 mm
  • Power Battery Power
  • Feature Environment,Unlimited Running Distance and Time,Durable

Product Introduction

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The cart features a fully cast steel box-girder frame with a rated load capacity of 120 tons (with a safety factor of 1.5). Its platform measures 4000*4000*1700mm and features unlimited operating time, high temperature resistance (-20°C to 60°C), and millimeter-level precision docking.

The innovative dual-wheel system design:

The longitudinal wheels provide straight-line travel, while the transverse wheels utilize a hydraulic lift mechanism (0-300mm travel) to achieve rail switching. Combined with a wireless remote control and intelligent coding control system, docking can be performed with ±1mm precision.

The battery pack is equipped with a portable charging station for immediate charging, allowing for real-time adjustments to work progress to meet the 24 hours operation requirements of the shipyard.

Widely applicable for the automated handling of large shipyard components, heavy molds, and other materials, it provides a safe, efficient, and environmentally friendly customized solution for extremely heavy duty loads.

Advantages

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Environmental Performance: Battery powered, it produces no exhaust emissions, aligns with green production principles, and reduces pollution to the work environment.

Efficiency: Automatic loading and unloading shortens loading and unloading times, while precise docking and flexible rail conversion improve handling efficiency and shorten production cycle times.

Heavy Load Capacity: The 120 tons maximum load capacity enables the simultaneous handling of large shipyard components and heavy molds, reducing the number of transfers.

Stability: The cast steel frame, wheels, and box-girder structure ensure stable operation and minimize the risk of cargo collision damage.

Wear Resistance: Cast steel wheels and wear resistant components extend equipment life and reduce maintenance costs.

Application

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For the transfer of ship hull sections in shipyards, operators set the transfer route via wireless remote control, and the rail transfer cart automatically moves to the area where the components are to be transported.

A hydraulic lift adjusts the platform's height to align with the hull frame. A laser positioning system guides precise docking, and an automatic loading and unloading mechanism secures the workpiece.

During operation, the dual-wheel system switches tracks according to a pre-set program, and a three colors warning light provides real-time operating status. When the battery level drops below 20% (a customizable value), the system automatically returns to the charging area. This process requires no human intervention, reducing single-trip transfer time by 80% compared to traditional methods.

Company Strength

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Xinxiang Hundred Percent Electrical And Mechanical Co., Ltd. is a professional and international handling equipment company integrating R&D, design, production and sales. It has a modern management team, technical team and production technician team. Founded in September 2003, located in Xinxiang city, Henan province, BEFANBY has an annual production capacity of more than 1,500 sets handling equipment, which can carry 1-1,500 tons of workpieces.

BEFANBY products are sold to all provinces and cities around China and exported to the United States, Canada, Mexico, Germany, Chile, Russia, Saudi Arabia, the United Arab Emirates, Thailand, Singapore, Indonesia, Malaysia, Australia, South Korea and other more than 100 countries and regions.

The company's products have passed the ISO9001 quality system, CE certification, SASO certification, and SGS certification, and have obtained more than 70 national product patents and certificates.

FAQ

Q: Whether you product can be customized?

A:Sure, All our products are customized as per customers' requirement, because different products are with different requirements specification. The proper solution will be provided according to your true demand.

Q: What is the size and load of this Rail Transfer Car?

A:The size and load of our this rail transfer car is customized design according to your requirement.

Q: Whether there is professional technician assist our installation?

A :Yep. We have professional installation team, who have gone to many countries to assist the installation. If you need we send technician to your factory, please let us know in advance. So that we can arrange technicians.

Q: How do transfer cart been shipped?

A: We export the transfer cart by sea or train with full container, LCL or in Bulk.

Q: What is the leading time,delivery term, and payment term?

A: Usually our leading time is 30 days.About the delivery term, we accept ,F0B, CIF, About the payment, we accept T/T or L/c, etc.

Q: Can we choose the power supply for industry transport cart?

A: Yes, such as the cable drum, battery powered , low voltage powered, busbar powered trailing cable powered, etc.

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